Yamaha XS500

January 18th, 2012 | Japanese classics | No Comments »

Yamaha XS500


Yamaha XS500

Yamaha XS500


Road Test 1975

Yamaha’s engineers are nothing if not fearless. Most of their experience has been acquired working with the two-stroke engine, which though exquisitely arcane in some respects is mechanically simple. Yet with the XS500B sports/ tourer they demonstrated a headlong willingness to embrace enormous complexity when given a four-stroke engine to design. In this device they doubled the usual’ complement of camshafts and valves, tossed in a heaping scoop of counterweights, sprockets and chains, and even included a second oil pump to perform a task others leave to gravity.

True, they divided their 500′s displacement into only two cylinders, but the surrounding hardware makes Yamaha’s medium-size twin one of the most intricately-contrived motorcycle engines ever fashioned. There in lies some of the Yamaha XS500B’s virtues, and at least one major weakness.

Prior to the introduction of Honda’s CB750 Four, the Triumphesque vertical twin had firmly established itself as the prime-mover for sports/touring motorcycles. Twin-cylinder engines were also made in Vee and horizontally-opposed configurations but the upright-inline layout was inherently more compact and less costly to manufacture, and its performance in terms of power, vibration level and ease of starting proved able to attract buyers in satisfactory numbers. Vertical twins had popularized British motorcycles in America, mighty Honda had successfully used the vertical twin to overrun the English position, and Yamaha hadn’t done too badly with its own line of vertical twin two-stroke street bikes.

Yamaha XS500

 

Yamaha XS500

 

Yamaha XS500

Honda had reduced the traditional (that is to say, British) vertical twin’s vibration by moving its crankpins 180-degrees apart, giving the pistons a right-left, right-left marching order, rather than having them stroking in unison.

Yamaha adopted that shake-reducing measure, and added further compensation in the form of contra-rotating weights driven from the engine’s crankshaft. The XS500B balancer shaft is chained to the crank, and the chain wraps around four sprockets and passes through a welter of guides. Rotational reversing occurs because the driving sprocket on the end of the crank meshes outside the loop of chain, while the driven balancer shaft sprocket (and the two idlers) are inside the L-shaped loop. That’s just one collection of chain and sprockets concealed by the engine’s left-side crankcase cover; the other is to connect the electric starter-motor, which is behind the balancer shaft, with the crankshaft. Finally, packed into the same cavity, there’s the rotor and two sets of windings comprising the machine’s controlled-field alternator.

The engine’s right-side crankcase cover houses an area no less solidly filled with busy bits of metal. You find there the usual oil-bath clutch and helical primary reduction gears, but that’s only the beginning. There’s more reduction gearing to drive the ignition contact-breaker camshaft, at half engine speed, and a pair of larger 2:1 spur gears to drive a sprocket, which drives a duplex chain leading upward past tensioners and idlers to engage yet more sprockets on the ends of the twin camshafts.

Yamaha XS500

Also, we must not neglect to mention the spur gear hidden behind the driven primary gear, which meshes with more gears to turn the tachometer cable and zips around corners—via shafts and skew gearing—to drive the engine’s two oil pumps, the second of which has as its sole duty the job of gathering lubricant from hither and yon and then stuffing it down into the sump. Why not let the oil trickle down there, compelled by the usually Yamaha XS500 There are obvious reasons for the complexity of the XS500B’s cylinderhead. It’s one thing to decide in favor of a twin when the major opposition shows every indication of having made a commitment to fours; quite another to give away all hope of matching the fours’ horsepower in case they are successful in the marketplace. Here again, as when providing a balancer to counter vertical twin vibration, the steps taken by Yamaha to make the 500 an equal for Honda’s inline four led deeper into the thicket of complexities.

When fours do display horsepower superiority it is because they have bested the twin in terms of crank speed and valve area. Yamaha apparently reasoned a lot of two-cylinder slack could be gathered in by giving the twin room for plenty of valves with big cylinder bores, and a very short stroke to permit high operating speeds. Hence the XS500B’s 73mm x 59.6mm bore/stroke dimensions, and its four-valve twin-cam cylinderhead layout.

The XS500B engine’s innovative complexity is not repeated in its chassis, which is constructed along entirely conventional lines but provides better than average results. Its frame is your standard collection of gusseted steel tubes, supporting the engine/transmission unit in a two-tube cradle, with the familiar telescopic fork up front and a swing-arm rear suspension. If there’s anything unusual about any of the chassis specifications it’s the steering geometry, which has the steering axis inclined only 26.5-degrees but the trail pulled back to 4.6-inches.

There have been some changes in the XS500B since it was a TX500. Originally the combination of minimal flywheel effect in the engine, excessive lash in the transmission engagement dogs and abrupt off-idle throttle response made the bike jerky, difficult and unpleasant at low speeds. And the real horsepower didn’t begin to appear until the rider had at least 6000 rpm showing on the tachometer, which meant downshifting any time the Yamaha was asked to pass anything faster than a tree.

Yamaha XS500

Yamaha XS500 All that mass has a bad effect on the Yamaha’s acceleration, and loads its brakes to the point of perceptible fade when they’re used often and hard, but it doesn’t hurt the handling—which could be improved only with better rear shocks. The existing stiff-spring/ limp-damper arrangement creates a bit too much bounding around at the bike’s tail to be either comfortable or entirely confidence-inspiring.

In all, the Yamaha XS500B is a package made up of numerous small to middling strengths, encumbered by fewer but larger weaknesses. It is smooth, and it does handle. Yamah’s twin also is mildly overweight, and if its power band is broad and sufficiently substantial for most purposes it also begins too high on the rpm scale to be convenient. It is remarkably compact for a 500, and experience will tell you that’s a virtue not to be scorned.

The machine is blighted by its hair-trigger carburetors (Keihin’s CVs have imparted equally unlovely low-speed manners to many another Japanese-made motorcycle) and by all the lost motion in its drive system. Otherwise, if we forswear invidious comparisons with the Honda CB550, Yamaha’s XS500B comes near —but only near—being a persuasive argument for the design concept it represents. With less abrupt throttle response, a tighter transmission, and an added dollop of displacement to give it low-end punch equal to its own weight, the bike could be a real winner. As it now stands, its less attractive traits mock the XS500B engine’s ornate complexities, and the first two letters in its name begin to seem like a fair description of what it is.

Source Cycle 1975

Yamaha XS500

Yamaha XS500

 

Mule Yamaha XS650

January 8th, 2012 | Tracker,xs650 | 45 Comments »

Mule Yamaha XS650

Mule Yamaha XS650

Mule Yamaha XS650

Richard Pollock knows a thing or two about street-trackers. Doing business as Mule Motorcycles out of a converted two-car garage in suburban San Diego, he’s built about 100 trackers to date, and shows no signs of slowing down. In fact, now that his full-time job as an aerospace fabricator has morphed into part-time consultancy, he has more time than ever to devote to two-wheelers, including doing R&D and prototyping for Streetmaster, a small Southern California speed house for new Triumph Bonnevilles.

Mule Yamaha XS650

Mule Yamaha XS650

Pollock’s bread and butter, though, are specials based on two powerplants: Harley-Davidson’s Evo Sportster V-twin and Yamaha’s venerable XS650, the so-called “Japanese Bonneville” and about as good an air-cooled parallel-twin as anybody has ever made. Mule’s latest build is an Mule Yamaha XS650 with a difference. Strictly speaking it’s not a street-tracker; there are touches of café-racer mixed in. Let’s call it, then, a “café-tracker.”

Another difference is that it was built to a price. The owner, an Australian, had a bottom line that was a good $10K below the usual $25,000 to $30,000 that Mule gets for a spokes-up, one-off creation. In retrospect, he should have said no to the budget build, but Pollock likes a challenge, so the Down Under XS was on.

Mule Yamaha XS650
A big chunk of change was saved by using a stock XS650 main frame rather than the heavily massaged, stressed-member unit Pollock usually employs for his Yamahas. Up front, conventional forks from a Buell M2 Cyclone were sourced inexpensively on eBay. Swingarm is from Yamaha’s mid-’80s Radian roadster. It conveniently bolts right up to the XS’s pivot area and is a nice upgrade from the spaghetti-thin stock arm.

Mule Yamaha XS650
Helping to give the Mule Yamaha XS650 its unique hybrid style is an aluminum Storz café-style “bread loaf” fuel tank. Intended to fit a Sportster, the tank needed its tunnel heavily reworked to work with the XS frame’s differently angled backbone. Because the owner wasn’t enamored with the usual kicked-up flat-track tailsection, Pollock grafted on the rear frame loop from a Wood-Rotax with its minimalistic, tightly drawn bodywork. Both tank and tail, looking like they were destined to be together, are finished in a simple paint scheme, a pearl-white and maroon take on the old Yamaha racing colors. Artwork on the gas tank is the company’s classic tuning-fork logo as envisaged by Salvador Dali.

Punched out to 750cc, the mix-n-match Mule Yamaha XS650 is now on its way to Australia. This may have been Pollock’s first café-tracker, but given the bike’s undeniable good looks it probably won’t be his last.

Mule Yamaha XS650

Mule Yamaha XS650 

Yamaha RD350 by Analog

January 6th, 2012 | Japanese classics | 12 Comments »

Yamaha RD350 by Analog

Yamaha RD350 by Analog

Yamaha RD350 by Analog

Yamaha RD350 by Analog I know a couple of people who’ve owned Yamaha RD350s, and both remember the 1970s air-cooled twin with great fondness. I bet they haven’t seen an RD350 like this one, though. Called “S2RD”, it was built by Tony Prust of Illinois-based Analog Motorcycles. (If the name sounds familiar, it’s because Prust also built the lovely CB550 sidecar combination we featured six months ago.)

This bike started as a 1973 RD350 that was halfway towards a café racer conversion when the current owner bought it. After the bike sat around for years untouched, the owner commissioned Analog Motorcycles to finish the job.

Yamaha RD350 by Analog

Yamaha RD350 by Analog

Yamaha RD350 by Analog “I started by cutting off the neck tube and welding on a Ducati S2R neck,” says Prust. “This allowed us to use a set of S2R forks and triples, and to complete the suspension, I also mounted a pair of Progressive Suspension shocks.” The original RD rear rim was then laced to the front hub to accommodate a wider front tire.

Yamaha RD350 by Analog
The rear hub and rim come from a Yamaha TZ250 GP bike, so that the stock drum brake could be replaced by a disc. The front and rear rotors and calipers are Brembo (both actuated by the right rear foot lever). Custom made black stainless brake lines from Hel are also fitted.

Yamaha RD350 by Analog
The clutch was converted from cable to hydraulic, using a Suzuki Bandit slave cylinder, while one-inch drag bars hide the internal throttle assembly. “All this was done to give a clean and streamlined appearance at the controls,” says Prust.

The engine is mostly stock, but has been treated to lightweight DG expansion chambers for a power boost. Uni pod filters and a high output RDDreams Chinoy digital ignition help performance still further.

Yamaha RD350 by Analog
Prust de-tabbed the frame and fabricated a battery tray to fit under the custom seat pan. The upholstery is combination of leather and Alcantara, with exposed white stitching. The final touch is the deliciously glossy black and white paint, applied by Kiel Sawusch of Crown Auto Body in Lake Bluff, IL.

The RD350 has lots of fans without any mods, but the Analog S2RD takes it to a whole new level. Sleek, compact and fast, it’s as close to two-stroke perfection as you can get.

[Images by Timothy Prust.]

PS: A warm welcome to Hook Motors, the latest sponsor of Bike EXIF. This super-stylish store is based in Bologna, Italy, and ships to motorcycle enthusiasts all over the world. As well as a stock of delectable Wrenchmonkees bikes, they sell smart clothing, moto accessories, fine art and specialized books. Head over to the Hook Motors website to explore the store.

Yamaha RD350 by Analog

Yamaha RD350 by Analog

Yamaha XS650

January 4th, 2012 | Articles,xs650 | 15 Comments »

Yamaha XS650

Yamaha XS650

 

Yamaha XS650

The origins of the Yamaha XS650 reach back to 1955 and now defunct Japanese manufacturer Hosk. Hosk made an impressive and fast 500cc twin modelled after the German manufacturers’ HOREX 500 seen below. After @ 10 years of producing the 500 twin, Hosk engineers designed a 650cc twin. Hosk was then acquired by Showa Corporation, and in 1960 Yamaha bought Showa. Yamaha XS650When the Yamaha XS650 was unveiled in ’68 it had a very advanced design. The engine and gearbox were “unit construction” with the crankcase split horizontally for ease of assembly and maintenance where most (British) contemporaries in 1968 had a vertically split crankcase or “pre-unit”, with separate engine and gearbox. Yamaha XS650

Yamaha XS650

Mid-’77 the Yamaha XS650 front forks had a major redesign. Fork tube diameter increased from 34 to 35 mm and internals were changed (although this also holds true for various years of the same tube size).

The entire fork assembly with triple tree will swap either way but fork parts are not interchangeable. Also the brake caliper changed from a 48 mm dual piston cast iron design for the 34 mm fork to a 40 mm aluminum single piston floating caliper for the 35 mm forks. The brake caliper mounting lugs on the fork sliders are of different spacing for the 34 mm and 35 mm forks so the calipers can’t be swapped.

The Yamaha XS650 was produced until 1985. In the United States, the last model year was 1983 with Canada, Europe and other markets continuing into 1984 and 1985. However, many US models were left over due to overproduction and an economic recession and brand new 1982 and 1983 models could still be purchased in 1987 at some dealerships.


Carburetion

Yamaha XS650 models pre-1980 use the twin 38 mm constant velocity Mikuni carburetors that can be tuned by moving the needle clip position, or by replacing jets.

Ignition

Up to ’79 all Yamaha XS650 models used points ignition. Two sets of points are located on the upper left of the cylinder head. On the right side cylinder head, an advance mechanism is located. And advance mechanism is used to retard the timing for easy starting and smooth idle. Post-1979 models use electronic ignition systems, and although earlier points units were generally reliable, well, electronic is definitely the way to go!

Performance based on results obtained from the 1979 XS650;Standing-start quarter= 13.86 sec at 96.05 mph Average gas millage @51 mpg Yamaha XS650

Yamaha XS650

These days, the Yamaha XS650 is a very popular basis for modifications and specials. From cafe racers, street-trackers, flat-trackers, hyper-motards and whatever the imagination can conjure, the Yamaha 650 will be the most popular bike for classic Japanese motorcycle specials builders for some time to come.

Yamaha XS650

Yamaha XS650

 

Yamaha XS650

650Performance.com is the go-to spot if you want to build big power into your Yamaha XS650 motor safely. Says Craig… Yamaha XS650

“Now that people are putting their modified Yamaha XS650 engines with the CNC’d heads on the street and race track I’m becoming a bit uncomfortable with what I’m hearing about how radical some of their modifications are.

The Yamaha XS650, clutch and transmission were designed for an engine that would make around 42 rear wheel horsepower (RWHP). When Yamaha was in the middle of the dirt track wars in the ’70s, the engines built for Kenny Roberts and others on the factory team (as well as the best privateer engines) were putting out right around 70 RWHP and reliability wasn’t generally a problem. The best engines built by Bud Askland, Harry Lillie and others were inspected after every race but would typically last a half season or more before any major replacements were required. Compared to the BSAs, Triumphs and Nortons this was a real luxury.

When Harley took the next step in XR750 power Yamaha responded by pushing the Yamaha XS650 power envelope even further. With Tim Witham in charge of development the XS reached the 75 RWHP threshold with stock head castings. While the bikes were rockets, things began going wrong. Broken transmissions, cases and connecting rods were the worst, but clutches and valve trains were breaking too.

You probably know the story about how Yamaha’s response to this was the fabled OU-72. What some people have forgotten is that the OU-72 didn’t just have a sophisticated revised Yamaha XS650 cylinder head with previously untouchable flow numbers, it was also accompanied by all the reliability tricks Tim Witham had learned – strengthened cases, Webster transmissions, thickened and deeper clutch baskets, alloy rods and a host of other upgrades.

Yamaha XS650

Yamaha XS650

The first XS engine that Harry built for me was exceptionally powerful. It was a full AMA-spec build and was the strongest XS engine I’ve ever run.

After about a half year of racing it at Sears Point with AFM another racer was looking at the bike and pointed out a small crack in the cases, right in front of the cylinders around the oil up tube fitting. When Harry dismantled the engine the cracking was found to have extended all the way down into the cases and around the crankshaft webbing.

We tossed those cases and took the edge off the rebuild by lowering the compression a little bit, richening the Lectrons a little bit, advancing the cam a little bit for more midrange, etc., and it dyno’d out at 71 RWHP. Perfect. Yamaha XS650 Since then I’ve always run my engines in a state of tune that gives them 69 – 72 RWHP and I’ve never had a catastrophic failure.

The point of this message is that the stronger cases, clutch baskets, etc. aren’t available today. They are either worn out, broken or lost. And the specific lessons learned from piles of broken parts about how to modify your engine to live happily at 75 RWHP are long forgotten by the men who developed them.

 Yamaha XS650

 

Yamaha XS650

If you have a good OU-72 head, or you are one of the people who recently received one of the new CNC’d heads (or you have any head that really flows well), you have the potential to reach 75 RWHP.

For the reasons above, I caution you to resist the temptation to raise the compression a bit higher than discussed in my Yamaha XS650 engine modification guide (see 650performance.com if you don’t know about this), or tune it a bit sharper, or bias the power curve to toward the top end, etc.

If you have a solid 70+/- RWHP or less your bike will run really hard on the street or race track and (if it’s put together correctly) will be reliable.

 

Remember: 69 – 72 RWHP = reliable. 75+ RWHP = expensive things break.”

The images above and to the left here are the work of Gordon Calder, an obviously talented photographer who has created many motorcycle related works of art by concentrating on light/shadow, detail and contrast.

Mr. Calder obviously has a keen eye for dramatic images where most of us only see the big picture, and this, among other talents, enables Calder to tease out the art in industrial technology.

“This year’s TX650 gets an A on its name…and a C+ on its report card.

Multi-cylinder super-bikes have evolved into machines that can handle almost as well as twin cylinder bikes, even though the multis are wider, heavier, and have a higher center of gravity. Even so, heated debates still take place all around the world as to which design, twin or multi, is the best.

All the pros and cons of multis have undoubtedly been considered by Yamaha, but they have stuck to their twin-cylinder guns. Instead of taking a big jump into a three- or four-cylinder touring machine, they have elected to refine their present line of twins.

Since its inception in 1970, the Yamaha TX650 twin has been battling for positive recognition. It has sold well and has been one of Yamaha’s most reliable models. But the original XS-1 had some unusual handling quirks that have been part of the bike since the beginning. Some riders never let the 650′s wiggling and wobbling bother them; but others, whose level of tolerance was much lower, confessed to never feeling quite confident aboard a Yamaha XS650.

Yamaha XS650

Yamaha XS650

This year’s Yamaha XS650, called the TX650A, has gone through some frame and suspension changes that are major enough to qualify the chassis as being all-new. Yamaha made these changes in an effort to rid the 650 of its unusual handling traits, which, in turn, would clear up any blemishes on the bike’s reputation. Since the primary advantage of a twin is its supposedly better inherent handling, the TX650 would not be considered a true success until it overcame its inhibited road behavior.

THE BIKE: Our test bike, the Yamaha TX650A, uses the same basic powerplant as last year’s TX650. The narrow, very tall engine retains its slightly oversquare 75mm bore and 74mm stroke, which give it a total displacement of 653.8cc. The compression ratio has been lowered to 8.4:1.

Straight-cut primary gears transmit power from the 360-degree crankshaft to the large, multi-plate wet clutch and five speed gearbox. The gear ratios are close together and evenly spaced, so no big rpm drops occur between shifts. Yamaha XS650 A single-row chain drives the overhead camshaft, and dual 30.6mm Mikuni-Solex constant-velocity carburetors supply the gas mixture to the engine. A two-piece airbox mounts under the front portion of the seat and houses a pair of washable, oiled-foam elements. Another piece of foam is placed behind each element to filter out the big pieces. An easy 90-degree turn of the wing-nut knob on either side panel gains access to the filters.

 

Yamaha XS650

The Yamaha XS650 uses a conventional battery/coil ignition system. Dual breaker points mount at the left end of the over-head cam, and a massive AC generator hangs on the left end of the crank.

A panel just in front of the handlebars holds the speedometer (which reads nearly five mph fast at 30 and 60), tachometer, ignition switch and idiot lights.

The Yamaha XS650 uses a double downtube frame that has a single, large diameter backbone. Heavy bracing and gusseting have been added to this year’s frame to give it added strength and permit less frame hexing.

The bike has a sidestand on the left and a centerstand; it doesn’t take much effort to get it up on the centerstand, but you must lean the machine way over to the right of center to get the sidestand down. If you have short legs, or if you’re standing on the left, the bike can easily fall over on the right side while you’re trying to get the sidestand down.

Yamaha XS650

Yamaha XS650The TX650A uses alloy rims at both ends, with a 3.50 x 19 Yokohama ribbed tire up front, and a 4.00 x 18 Yokohama universal on the rear. A double-action hydraulic disc brake stops the front wheel, and a single-leading shoe drum brake gives the rear wheel its stopping power. The front forks allow 4.9 inches of wheel travel and the five-way adjustable rear shocks permit 2.8 inches of rear wheel travel.

Chrome fenders, shocks, exhaust pipes, and chain guard, contrasting with the matte black finish of the handlebar switches and instrument panel, give the TX650A a neat, modern appearance. The four-gallon (last year’s was 3.7 gallon) Cinnamon Brown gas tank, side panels, and headlight also blend in nicely, but the frame detracts from the bike’s otherwise clean overall appearance. It has gussets supporting gussets and frame tubes bracing frame tubes, all held in place by thick, heavy welds. Other than that, the machine’s workmanship is well above par, and all the pieces fit together nicely.

ENGINE AND GEARBOX: The Yamaha XS650  TX650A has a wide range of usable power which begins just above idle and lasts to engine redline at 7500 rpm. It builds power smoothly and steadily and there is never a spot in the powerband where the engine comes on all at once. There aren’t any flat spots throughout the range either. The bike accelerates best between 4000 and 7500 rpm; maximum horsepower is at 7000 rpm, and the torque peaks at 6000.

This steady pull gives you the feeling that the bike isn’t exceptionally fast. We were really surprised when it turned a 14.42-second quarter mile with a terminal speed of 92.2 mph. These figures are close to those of some superbikes we’ve tested.

Yamaha XS650

To start the engine when it’s cold, push down the enrichener lever on the left carb, turn the key on, and push the starter button. After a few seconds of cranking, the engine comes to life. Let it idle for 30 seconds or so, lift the enrichener lever, and you’re ready to take off. When the engine is warm, the procedure is the same, except you don’t need the enrichener at all. There is also a kickstart system in case of a failure in the electric start system, but it takes a healthy prod to turn the engine over. Yamaha XS650 Last year the TX650 had a small lever on the handlebars which was hooked to the starter motor and also operated an exhaust valve lifter (which acted like a compression release). Pulling this lever would activate the starter and lifter simultaneously. But the starter cranked the engine over so violently that it often jerked the crankshaft flywheels out of alignment. Once this happened, the already-heavy engine vibrations would become heavier.

The TX650A doesn’t have the valve lifter this year, and it uses a starter motor that transmits less torque to the crankshaft so the crank stays in alignment. But it sometimes takes three or four pushes of the starter button before the starter gears engage. The spring in the Bendix starting unit is too strong and won’t always allow the starter gears to mesh. The resultant clunking and whirring sounds are terrible.

For the smoothest starts, we found that revving the engine to 1500 rpm and letting the lever out very slowly was the easiest way and required a minimum amount of clutch slipping. If the engine rpm was, below this point, the bike would chug and surge and sometimes stall when the clutch was engaged. If the revs were above 1500, we had to hold the clutch lever within this three-quarter inch engagement area until the bike was moving about 10 to 12 mph.

Above 10 mph the engine works well; it never wants to chug or bog out unless the revs drop down below 1500. There is plenty of overlap between the gear ratios, so the engine rpm doesn’t drop much between shifts. When you’re in the hefty part of the powerband, it’s easy to stay there.

Yamaha XS650

Yamaha XS650The TX650A has enough power to cruise the freeways and open roads easily. There is enough reserve power in top gear to let you move easily with the flow of traffic. For the quickest acceleration to pass slower vehicles you have to downshift once or twice to get the revs above 4000; but you can also pass comfortably in top gear. At freeway speeds of 55 mph the engine is only turning an easy 3700 rpm in fifth gear or 4200 in fourth.

If you like to play racer on winding roads, you don’t have to shift a lot to keep the engine above four grand. Third gear lets you run close to 80 mph without over revving the engine, and in fourth you can go over 95 mph.

Yamaha XS650 found it necessary to redesign the cylinder head cover for more efficient top-end oiling. However, improperly designed baffles in the cover let oil seep out the breather when the engine is running; and when it’s stopped, oil that accumulates in the breather hose falls to the ground.

We liked the gear ratios and overall gearbox operation very much. The shift lever travel is short, and the shifting was always smooth and positive. When the bike was new, we experienced some difficulty finding neutral from first gear. About 50 percent of the time we would miss neutral and end up in second. But shifting from second into neutral was always a no miss proposition. After the gearbox limbered up, this problem ceased and we never again missed a shift. The clutch took some punishment, but it always acted like it should: It never chattered or grabbed.

HANDLING: The frame has undergone some critical changes to prevent the wobbling that existed on previous Yamaha XS650. First, the swingarm was lengthened an inch and beefed up for more strength and rigidity. The frame is now heavily gusseted around the swingarm mount, steering head, and rear engine mount.

Yamaha XS650

The longer swingarm on the Yamaha XS650 increased the wheelbase to 56.5 inches. The 650 retains its 27 degrees of steering head angle, but the front wheel trail has been increased from 3.9 to 4.4 inches, due to the shorter fork offset. But even with these new frame changes, the TX650A possesses a strange chassis combination that makes the overall handling really different from the street bikes we’ve previously tested. Yamaha XS650 The TX is still a 474-pound heavyweight, and it is still noticeably top heavy. 45.7 percent (217 pounds) of the weight rests on the front wheel, and 54.3 percent (257 pounds) is on the rear.

The high center of gravity adversely affects the bike’s slow-speed cornering, low-speed maneuverability, and directional stability in crosswinds. As you go through a slow turn, the bike sits up slightly and heads toward the outside of the comer when you open the throttle. You must make a small, quick steering correction to keep going where you were aimed. The bike doesn’t veer off course a great deal, but enough to be annoying.

Yamaha stiffened the Yamaha XS650 front forks and rear shocks, which successfully improved its high-speed cornering through smooth turns. The bike never wobbled at high speed nor did it do anything unusual in these turns. You can pick a line through a smooth corner and the machine will follow it precisely.

The footpegs and mufflers are higher this year, so we could lean the bike over much further without encountering premature grounding problems. If you play racer and push the machine to its limits, you will drag the footpegs when rounding smooth, slightly banked turns. Through fast, flat corners, the sidestand will drag when turning left and the muffler mounting bolt scrapes when going right. If you’re a more casual rider, you can achieve reasonable lean angles without anything digging into the pavement.

The TX650A cruises along smooth highways and open roads nicely. You can change lanes quickly and predictably, and zip in and out of traffic with ease.

COMFORT AND RIDE: For hour-long trips, the TX650A is comfortable; but on longer jaunts, it becomes very uncomfortable, mainly due to the thinly-padded seat. The seat is hard and slants down at the front, so as you ride along, your body gradually moves toward the gas tank. In this area, the seat padding is thin and doesn’t offer much support. You can feel the seat base pushing on your rear end, and after a short while you feel some saddle sores forming. If you move back on the seat, there’s a little more padding, but still not enough to be really comfortable. The stiffness of the suspension made the hardness of the seat even more annoying. The inability of the forks and shocks to absorb small bumps and ripples caused the bike to bob up and down, which hammered the seat against our butts. On our test bike this was very aggravating: but on the borrowed 650, the broken-in suspension was considerably smoother. Solo riding on the borrowed bike was just about as smooth and comfortable as two-up riding on the test bike-and that wasn’t bad at all. And even though the suspension on our test bike is insensitive to small-and medium-size bumps, strangely enough, they absorb big jolts fairly well without transmitting much shock to your body.

The handlebar/footpeg/seat relationship is fine for people shorter than 5′ l0″, but some long-legged riders will find it a bit cramped. The handlebars are high enough and have a nice rearward rake, but you’ll find yourself sitting in a squat position, with your knees high and sharply bent. This eventually makes you uncomfortable and restless.

Engine vibration also has a negative effect on the TX650A’s comfort. You get a tingling sensation through the hard, thin handgrips, and through the rubber-covered, rubber-mounted footpegs; but the largest amount of vibration comes through the seat.

One nice thing about the  Yamaha XS650 TX is its quietness. There is very little mechanical noise produced by the engine, and the note from the mufflers is a deep, throaty one. Our decibel testing showed that it produces only 86.3 db (A), so you won’t offend any citizens with loud, unwanted noise.

BRAKING: The Yamaha XS650 front disc brake worked perfectly and consistently during the whole test. It required only a two- or three-finger pull on the lever to bring the bike to a stop, and it never wanted to lock up the front wheel.

Although the rear brake isn’t very powerful, it does an adequate job of stopping the rear wheel. You have to press hard on the brake pedal to stop the bike, so you should never lock the rear wheel accidentally.

The brakes work nicely during panic stops. They’re progressive and stop the bike quickly and predictably without fading. The bike also doesn’t get sideways or out of shape when both brakes are full on; it stops in a straight line every time.

From 30 mph, we got the  Yamaha XS650 TX to a screeching halt in 37 feet 1 inch, and from 60 mph, it took 137 feet. The testers never felt apprehensive about using the full stopping power of the brakes because they worked so predictably. A beginning rider will also find the brakes reliable, consistent, and easy to use.

RELIABILITY DURING TEST: We were very pleased with the  Yamaha XS650 TX650A’s reliability. The machine spent some punishing hours at the dragstrip and on the dyno, plus many miles on the streets and highways. Nothing broke, fell off or stopped working, and that’s what reliability is all about.

SUMMARY AND CONCLUSION: The TX650A has a rugged, quiet engine that produces a wide band of usable power ranging from 2000 to 7500 rpm. Once over 10 mph in first gear, it pulls steadily and strongly all the way up to top speed. The close-ratio gearbox provides even gear spacing, and a short, positive lever throw.

The handling is unusual, with a high center of gravity that makes the bike feel top-heavy in slow turns, awkward while maneuvering at walking speeds, prone to be affected by sidewinds, and reluctant to be tossed into a hard corner too quickly. When the TX650A is new, the forks and shocks are stiff, causing the bike to skip around and change direction while cornering on ripply or mildly choppy pavement. After the suspension has a few thousand miles to loosen up, the 650 corners more precisely on these same turns. And smooth, high speed turns create no problem, either when the bike is new, or after the suspension wears in.

The TX650A has the potential to be a true sporting bike in the tradition of the British twins that it originally copied. It has bettered these bikes in many areas — electrics, electric starting, oil retention, reliability and ease of maintenance. But if there’s one thing that these almost-extinct British bikes have going for them, it is near-impeccable handling, and in that respect, the Yamaha should have to stay after school for some extra lessons.

 

Yamaha XS650

 

Yamaha XS500 cafe racer

January 1st, 2012 | cafe | 16 Comments »

Yamaha XS500 cafe racer

Yamaha XS500 cafe racer

Yamaha XS500 cafe racer

Yamaha XS500 cafe racer Strange as it may be, we’ve never featured a Yamaha XS500 before. So it’s a pleasure to show this lovely home-made custom, built by Philadelphia-based Ted Cichocki, that’s caused a stir on the Do The Ton café racer forum. “This whole journey began after owning a Yamaha V-Star 650 custom,” says Ted. “I realized I enjoyed working on bikes more then riding them, and was inspired by the vintage race bike look. I knew I wanted to build one for myself one day. So I sold the V-Star and began searching for my first complete bike build.” Ted discovered a crippled Yamaha XS500 only a few miles from his house, and bought it for $200. “I did literally everything on the bike myself, except for the chrome plating and the powder coating of the frame.” The Yamaha XS500 cafe racer performance has been upgraded with a steering damper, pod filters and a re-jet, but it’s impossible to list everything else that’s been done: it’s loaded with custom parts from fork ears to clubman bars to a Rocket Four seat from Carpy.

Yamaha XS500 cafe racer

Yamaha XS500 cafe racer

Ted took advice from his father and Do The Ton members throughout the build, and after procuring semi-professional equipment, did all the paint himself. The tank is an original XS500 item, but Ted hammered the sides in to reshape it.“I’ve invested about two years into the bike—just weekend work—and about $3,000,” he says. “The investment probably won’t yield any return, but this is a bike I am going to hold on to and cherish forever—just because it means so much to me.”

Thanks to Damian McFadden for the tip. Images by Leigh Wetterau.

Yamaha XS500 cafe racer
Yamaha XS500 cafe racer
Yamaha XS500 cafe racer

Yamaha XS500 cafe racer

.